2004 Volvo XC90 reliability record
Every consumer complaint and recall the U.S. government (NHTSA) has on file for the 2004 Volvo XC90 — the repair risk behind the ownership cost.
- NHTSA complaints
- 669
- 14 in the last 5 years
- Top problem area
- ELECTRICAL SYSTEM
- 152 complaints
- Recalls on record
- 1
- see below
- Reported harm
- 13 reported crashes · 9 injuries · 4 fires
How this record compares
raw NHTSA counts, not defect ratesComplaint rank
#726
of 4,194 vehicle records
Vs Volvo median
+503
median 166 across 37 Volvo records
Vs 2002-2006
+400
median 269 complaints in 819 records
Top component share
23%
Electrical System: 152 complaints
What owners report fails — 2004 Volvo XC90
- ELECTRICAL SYSTEM 152
- POWER TRAIN:AUTOMATIC TRANSMISSION 102
- POWER TRAIN 37
- FUEL/PROPULSION SYSTEM 34
- FUEL SYSTEM, GASOLINE 32
1 recall on record for the 2004 Volvo XC90
- NHTSA 10V566000 · 2010 · EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Estimate the 5-year cost to own a 2004 Volvo XC90
A vehicle's complaint record hints at the repair and maintenance budget you'll need. Add your state, purchase price, and mileage to the TCO calculator for the full picture.
Open TCO calculatorThese are unverified consumer reports and manufacturer recalls filed with the National Highway Traffic Safety Administration — not validated defect rates, and not adjusted for how many 2004 Volvo XC90 units were produced or sold. High-volume and older vehicles naturally accumulate more complaints. Use this as one research signal, not a verdict on any individual vehicle. Data as of 2026. Source: NHTSA Office of Defects Investigation (public domain).
Frequently asked questions
Is the 2004 Volvo XC90 reliable?
NHTSA has 669 consumer complaints on record for the 2004 Volvo XC90 and 1 recall. The most-reported problem area is electrical system (152 reports). These are unverified consumer reports filed with the government, not validated failure rates, and are not adjusted for how many 2004 Volvo XC90 units were produced — popular vehicles naturally accumulate more reports.
What are the most common problems with the 2004 Volvo XC90?
Owners most often report problems with: electrical system (152), power train:automatic transmission (102), power train (37), fuel/propulsion system (34). Each figure is the number of complaints filed with NHTSA for this exact model year.
How much does it cost to own a 2004 Volvo XC90?
Ownership cost depends on your state taxes, insurance, fuel, and the maintenance the vehicle's reliability record implies. Use the CarOutlay 5-year TCO calculator to estimate the full cost including the repair risk this complaint record suggests.