CarOutlay

2004 Volvo XC90 reliability record

NHTSA consumer complaints and recall campaigns for the 2004 Volvo XC90 from the dataset labeled 2026. The source file does not provide an exact snapshot date. Use the reported issues to guide further checks; these counts do not establish failure rates or repair costs.

NHTSA source snapshot · 2026Consumer reports are not verified defects Official source
NHTSA complaints
669
Dataset year: 2026; snapshot day not provided
Top problem area
ELECTRICAL SYSTEM
152 complaints
Recalls on record
1
see below
Reported harm
13 reported crashes · 9 injuries · 4 fires

How this record compares

raw NHTSA counts, not defect rates

Counts are not adjusted for vehicles sold, time in service or reporting frequency. A larger count does not establish a higher chance of failure, and these comparisons do not set the maintenance budget in our calculator.

Complaint rank

#726

of 4,194 vehicle records

Vs Volvo median

+503

median 166 across 37 Volvo records

Vs 2002-2006

+400

median 269 complaints in 819 records

Top component share

23%

Electrical System: 152 complaints

What owners report fails — 2004 Volvo XC90

  • ELECTRICAL SYSTEM 152
  • POWER TRAIN:AUTOMATIC TRANSMISSION 102
  • POWER TRAIN 37
  • FUEL/PROPULSION SYSTEM 34
  • FUEL SYSTEM, GASOLINE 32

1 recall on record for the 2004 Volvo XC90

  • NHTSA 10V566000 · 2010 · EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Look up these campaign numbers at NHTSA.gov →

Estimate the 5-year cost to own a 2004 Volvo XC90

Build a separate budget with your purchase price, insurance quote, mileage and maintenance estimate. Complaint counts do not enter that calculation. Unknown local taxes and fees stay listed as costs to confirm.

Open TCO calculator

These are unverified consumer reports and manufacturer recalls filed with the National Highway Traffic Safety Administration — not validated defect rates, and not adjusted for how many 2004 Volvo XC90 units were produced or sold. High-volume and older vehicles naturally accumulate more complaints. Use this as one research signal, not a verdict on any individual vehicle. Dataset year: 2026; exact snapshot day not supplied. Source: NHTSA Office of Defects Investigation (public domain).

Frequently asked questions

Is the 2004 Volvo XC90 reliable?

NHTSA has 669 consumer complaints on record for the 2004 Volvo XC90 and 1 recall. The most-reported problem area is electrical system (152 reports). These are unverified consumer reports filed with the government, not validated failure rates, and are not adjusted for how many 2004 Volvo XC90 units were produced — popular vehicles naturally accumulate more reports.

What are the most common problems with the 2004 Volvo XC90?

Owners most often report problems with: electrical system (152), power train:automatic transmission (102), power train (37), fuel/propulsion system (34). Each figure is the number of complaints filed with NHTSA for this exact model year.

How much does it cost to own a 2004 Volvo XC90?

This complaint dataset does not measure repair prices or predict a maintenance budget for the 2004 Volvo XC90. Use your purchase price, insurance quotes, fuel use and a maintenance estimate in the separate five-year cost calculator. It does not convert complaint counts into repair costs, and any unknown taxes remain excluded and clearly listed.

Related vehicles

Browse all vehicle reliability records →